Robotics & Automation Technology Contest Information
Last Revised: 18 March 2016
See General Contest Information for information common to ALL BULLINGTON'S SKILL CONTESTS. Please print a copy for your records.
Highlighted changes for 2016
Written testing for most contests will be held ON-LINE through your schools' Testing Liaison.
Testing will be open beginning Monday, March 14.
The deadline for taking the on-line tests is Friday, April 8.
No provisions are being made for make-up testing on-site.
See the State SkillsUSA Director's Memo for the policy on substitutions and late registrations.
Print the General Instructions for each of your competitors and have them become acquainted with the competition BEFORE arriving at the conference.
Each contestant will be required to bring his or her printed resume. It will be presented to the judges upon entry to the contest area. A deduction will be applied to your overall score if you do not have a resume.
NOTE: This is a team competition. Teams must be comprised of two secondary members or two postsecondary members.
PLEASE NOTE: Contestants will need to move in to the Convention Center at 2:00 Sunday afternoon to set up equipment and allow maximum time for the contest on Monday. No guarantee of equipment safety can be made, but a security guard will be on hand all night with orders to allow no one in Monday until State Staff arrive.
Present this memo to security or State Staff as your pass to accompany your contestants to the Robotics and Automation Technology contest area only.
ALL software/programming on computer or PLC written by students or school must be removed to prevent the appearance of any team having an unfair advantage. No pre-written documentation of Safety or Operation may be left on the computer. The intent of the contest is to start the design from scratch. Software programs, drivers, buffers, etc. that need to be left on the PLC or computer MUST be pre-approved by the Technical Committee.
Contestant Lunches will NOT be provided. Instructors should make arrangements for contestant lunches.
Contestants will NOT be permitted to leave the contest site until finished.
As agreed at August Conference each instructor is requested to secure a minimum of $50.00 in prizes for each student that you bring to the State SkillsUSA Championships. Please contact your Awards Chairman for details and to let him/her know of industry awards you have secured. I know many of you have already been hard at work securing the awards. These awards should be labeled with the name, address, and contact person for the donating industry so that the contestant they are awarded to can send an appropriate expression of his or her appreciation.
TOOLS, EQUIPMENT and SUPPLIES
Rather than require exact equipment, (some suggestions are presented below) the Technical Committee will specify a list of capabilities and functions the teams may be required to demonstrate. This list should remain consistent from year to year and represent typical process to be performed and general capabilities and let each participant bring sufficient equipment to complete the process to given specifications. Exact performance required at the competition will vary yearly but will be drawn from the capabilities specified.
Schools will need to provide their own blocks for manipulation.
SUPPLIED BY THE TECHNICAL COMMITTEE
2 - 6' x 2 1/2" folding tables
Manufacturer's specifications for the process to be performed
The parts this year will be cubic widgets as described below:
Cubes will be constructed of three materials:
Cubes will have one of the following conditions present:
Parts will be delivered to parts feeder without regard to orientation (cell must manipulate part as necessary to determine orientation).
Parts will be manipulated by servo robot and conveyor. Robot may be used to manipulate parts more than once (i.e., may be used to simulate the presence of more than one robot). Robot and conveyor should be capable of being configured such that the robot can reach BOTH ends of the conveyor (i.e., able to place parts on one end, then pick them up when they reach the other end).
Parts will be inspected, manipulated and sorted based on variables stated in specifications (not all variables may be used each year, but variables used will be drawn from this list).
The cell must be able to distinguish between metallic, non-metallic, ferrous, and non-ferrous parts, parts with no holes, holes drilled halfway through, and through-drilled holes, detect when a part has been placed in the parts feeder, and detect when a part has reached the limits of travel on the conveyor.
Parts will ultimately be delivered to numbered bin(s). Contents of each bin will be specified at the competition.
Two non-assigned on-off outputs, in addition to those specified or implied above for use by the conveyor or other device, shall be available for processes yet to be determined, and their status (on or off) indicated by clearly visible industrial lamps supplied by the competing team.
Two non-assigned on-off inputs, in addition to those specified or implied above for use by sensors, proximity switches, part-in-place switches, or other device, shall be available for processes yet to be determined, their state determined by readily accessible industrial switches supplied by the competing team.
SUPPLIED BY CONTESTANT TEAMS:
Equipment sufficient to fulfill the manufacturer's requirements. Required equipment will vary with the individual abilities of specific equipment, but a suggested list is presented below.
|1||Servo Robot with controller and programming software|
|1||Mini conveyor with travel switch to sense when part has reached its destination|
|~||Computers as necessary to control servo system, PLC, overall process, and generate documentation|
|1||Computer printer and paper for printing documentation|
|1||Platform for mounting equipment (no larger than 4' x 6'). Use of slotted metal material which allows for flexible placement of fixturing is strongly advised.|
|~||Programmed and Emergency Stop buttons|
|1||Parts feeder (with part-present sensor) to dispense processed parts, specifications above|
|6||Parts bins labeled 0-5|
|1||Inductive proximity sensor to sort plastic and metal parts|
|1||Sensor to select ferrous from non-ferrous parts|
|1||Inspection station to check for the presence of a BLIND drilled hole (3/8" hole half-way through|
|1||Inspection station to check for the presence of a THROUGH drilled hole (3/8" hole all the way through)|
|2||Unassigned on-off outputs with clearly visible industrial indicators connected|
|2||Unassigned inputs with readily accessible industrial switches connected|
|~||Assorted mounting hardware, fasteners|
|~||Interface cables & equipment for signaling between controllers|
CONTEST DESCRIPTION AND SCORING
The contest will consist of an online SkillsUSA (PDP) knowledge test, online written test covering knowledge of manufacturing processes and robotics. Contestants will be given a manufacturing function to be performed. The contestant will be required to implement the best available solution to the assignment presented, document the solution development and write a brief set of instruction to be presented to the purchasers of the workcell.
The contestant will be graded on the following: 20% - Written Test score; 80% - execution of skill component. Skill component points will be divided between the operation of the cell as directed (60%) and documentation of the operation (20%).
correct flow of materials
successful testing of properties of materials
successful detection of the presence of completed processes (e.g., holes drilled through or blind holes)
sorting of parts dependent upon features described above
notification of external processes when workcell process is complete
correct action based on input from external processes
decisions required of the cell
programmed safety features
time taken to prove operation
Documentation points include:
The SkillsUSA test will be used as a tie-breaker only, which is consistent with the National SkillsUSA competition.